Bob,
I am writing to thank you for the excellent work that
Arizona Foundation Solutions performed this year on the repair and
stabilization of the Yavapai County Courthouse granite stairs. The building
will be 100 years old next year and the clock has been turned back by
your crews. To be able to lift these solid granite stairs back into their
original position and stabilize them is an impressive feat. –Bill Otwell,
Project Architect
Last year Arizona Foundation Solutions helped restore the
Historic Prescott Courthouse. Built in 1916 it is one of the few buildings on
the Historic National Register. This restoration required innovative
engineering and coordination between the Architect, Engineer and Arizona
Foundation Solutions.
The mission was to raise all 4 of the giant stairs,
landings, and attached stone walls at each entrance. They had sunk several
inches, putting the granite stone steps and granite walls at risk from being
damaged and also creating trip hazards. As it turns out all four of these
staircases and landings were built on top of the debris of the Famous Whiskey
Row Fire of-------. This created a difficult environment to encapsulate and
pressurize the soils to raise the structure back to its functioning elevation.
This remodel was required to be done 100% at night due to
the fact the courthouse still functions at the counties main courtroom complex.
This complicated the already innovative work in that any engineering
adjustments would be required to be done by field personnel or wait until
morning when no work could be done at the same time. We were told that if we
disturbed the court rooms we could be held in contempt of court….. I don’t
think they were kidding.
Much of the work was under the steps with low working
heights and limited access and tight working conditions. 288 push piles were
chosen over helical piles because of their versatility and ability to be
installed in very tight access areas including a very low working areas using
Foundation Supportworks low profile driving and lifting stands.
The west steps presented a monumental challenge as the
weight of the structure included later additions of restrooms that could not
have been accurately estimated from the information ahead of time. We lifted
with the hydraulic cylinders simultaneously and grouted. The crews pumped grout
for about 2 weeks every night with the pressures remaining steady but the
structure lifting only marginally. We concluded that the grout was finding new
voids in the debris as we continued to apply pressure. Gradually through a
series of nightly lifts, allowing the grout from the previous night to harden,
the structure was raised using a thixotropic admixture to facilitate blocking
of voids.
The project was completed on time and under budget with none
of the granite steps or giant blocks being damaged during the process.




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